Clay-Resin Sand Hybrid Processing Line with PLC C | RFQ Sourcing Details

Product overview This clay-resin sand hybrid production line is presented as a configurable foundry system for processing chemically bonded no-bake sand.

Its stated process scope includes sand pretreatment, ingredient metering, high-speed mixing, cooling, screening, finished-sand conveying, storage, and centralized control. The listed capacity range is 2–30 T/H, with dimensions and total power dependent on the selected configuration.

Supported configuration details The listed resin-system options include furan, alkaline phenolic, silicate, and polyurethane systems. Sand can be handled through bucket elevators, belt conveyors, pneumatic conveying equipment, or other route-specific arrangements.

The mixing section may use a twin-shaft counter-flow mixer or a planetary high-speed mixer, while the cooling section may use a twin-disk or fluidized-bed design. The stated mixing time is 15–45 seconds. Control is based on a PLC and 10-inch HMI.

Described functions include recipe storage, parameter setting, fault alarms, and data logging or export. Remote monitoring and MES connectivity are presented as optional features.

The line is listed as customizable, new, and semi-automatic in the product attributes, although the detailed description also presents automated process functions. The final automation scope should therefore be defined in the purchase specification.

Technical facts stated for the line include sand-metering accuracy of ±0.5%, resin and hardener metering accuracy of ±1%, mixing homogeneity of at least 98%, weight from 6 to 50 tonnes, and IP54 or IP65 protection depending on the selected parts and configuration.

Model references include RS-2000, RS-3000, RS-5000, and RS-8000. Optional configurations are described as standard, explosion-proof, stainless-steel, or unattended versions.

Intended procurement context The equipment is described for resin-sand molding and core-making operations involving steel or iron castings, including pumps, valves, housings, wind-power components, marine components, rolls, rail-transit parts, and construction-machinery components.

It may also be configured for connection to automated molding lines, central sand-supply systems, and MES platforms.

Buyer confirmation points Before ordering, confirm the exact sand process, resin and hardener chemistry, required hourly throughput, continuous or batch operating mode, and acceptable sand inlet conditions.

Request a finalized process-flow diagram, equipment list, utility schedule, installed-power figure, foundation loads, layout, and interface definition for upstream and downstream machinery.

Buyers should also confirm which performance figures apply to the offered configuration and how they will be tested during acceptance. Clarify the required control level because the listing contains both semi-automatic and fully automated descriptions.

Confirm whether cooling, screening, dust collection, explosion protection, remote monitoring, MES integration, installation, commissioning, operator training, spare parts, and pre-shipment testing are included.

Certification documents, the stated one-year warranty, delivery scope, and site-specific safety requirements should be reviewed before contract approval.